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Products: Stepper Products: Stepper Drives: PDO 5580 Packaged Pulse and Direction Step Motor Drive (with Digital Oscillator)

Features, Options & Description

Technical Specifications

Nema 23 Motor Data and Torque Curves

Nema 34 Motor Data and Torque Curves

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Features:

• AC input 110V or 220V switch selectable, 50-60 Hz

• DC bus voltage 75 VDC full load, 80 VDC nominal

• Switch selectable motor current from 0.5–5.5 amps/phase

• Microstepping:

• Pulse and Direction mode: switch selectable 200 to 50,800 steps/rev

• Oscillator/Joystick mode: 12,800 steps/rev

• Switch selectable idle current reduction, 0 or 50%

• Optically isolated inputs/outputs

• Speed, Enable: optically isolated, differential 5–24 V logic

• Step, Direction: optically isolated, differential 5–12 V logic

• Wiper: 0–5VDC analog signal

• Tach & Fault output: isolated phototransistor. Output is 100 pulses per motor revolution, 50% duty cycle.

• Internal Pot:

• Low speed 0–5 rps

• High speed 0–25 rps

• Accel/decel 1–250 rev/sec/sec

• External Speed, Pot or Joystick 3 terminal type, 1k–10k ohms

• Self test, switch selectable

• 440 watts of usable power

• Overtemp, overcurrent and surge protection

• Screw terminal connectors

• Dual, MOSFET H-bridge, 3 state, pulse width modulated amplifier switching at 20–30 KHz

• Ideal for 4, 6 or 8 leaded step motors NEMA sizes 23 or 34

• CE and TUV compliant

Description

The PDO5580 is stepper drive packaged in a rugged steel case painted black with white epoxy silkscreen. Integral heat sink, mounting brackets, switch covers and connectors are included with each drive. The drive has been matched with twelve recommended NEMA 23 and 34 motors in order to create a complete stepper motion solution.

The PDO5580 provides the user with four modes of operation to choose from, Self test, Pulse & Direction, Joystick or Oscillator. The specific operation mode desired is selected during set up via DIP switch. DIP switchs are also provided for setting the drive' s step resolution as well as the motor current.

Self Test Mode is used for troubleshooting. If you are unsure about the motor or signal connections to the drive you can use the self-test.

Pulse & Direction Mode allows the PDO5580 to receive step pulses from an indexer such as the Applied Motion' s Si-100 or Si-1, or from a PLC or any other external controller.

Joystick Mode allows speed and direction to be determined by an external analog voltage. STEP and DIR inputs can be used for limit switches. SPEED input selects speed range. LO SPEED and HI SPEED pots adjust the 2 speed ranges.

Oscillator Mode can control speed by onboard potentiometers and/or by an external analog voltage. STEP input starts and stops the motor. DIR input controls direction of rotation. SPEED input selects the speed range.

The PDO5580 also provides a Tach Output and Enable Input.

A Tach Out signal is provided for measuring the motor speed. It generates 100 pulses per revolution. If connected to a frequency counter, speed reads out in revs/second with two decimal places.

ENABLE allows the user to turn off the current to the motor by setting this signal to logic 0. The logic circuitry continues to operate, the drive "remembers" the step position even when the amplifier is disabled.

Factory set to operate at 110-volt input; the PDO5580 can be reset by the user to operate at 220-volt input by a simple switch selection.

Pluggable screw terminal blocks are provided for the motor, AC input and 8-position signal input/output. Mating connectors are provided with the drive. The PDO5580 is both CE and TUV compliant.




Technical Specifications


POWER AMPLIFIER SECTION:
AMPLIFIER TYPE MOSFET, dual H-Bridge, all parts rated for 100 volts.
CURRENT CONTROL 3 state, pulse width modulated, switching at 20–30 KHz.
OUTPUT CURRENT 0.5 to 5.5 amps/phase output current, switch selectable in 0.2 increments.
POWER SUPPLY Linear, toroidal transformer based for high reliability and low noise. 110 or 220 VAC input, switch selectable. 50/60 Hz.
DC BUS VOLTAGE DC voltage at nominal line voltage:75 VDC full load, 90 VDC no load.
AC INPUT VOLTAGE 110 or 220 VAC (switch selectable) 50/60 Hz.
MAXIMUM OUTPUT POWER 440 Watts.
PROTECTION CIRCUITS Short circuit and over temperature.
IDLE CURRENT REDUCTION 0% or 50% dip switch selectable.
MOTOR RESOLUTION Oscillator/joystick modes: 1/64 step (12,800 s/r) with 1.8½ motor. Pulse & direction mode: 16 switch selectable resolutions: 200, 400, 1000, 2000, 5000, 10000, 12800, 18000, 20000, 21600, 2500, 25400, 25600, 36000, 50000, 50800 steps/rev.


CONTROLLER SECTION:
MODE OF OPERATION Self Test: Used for trouble shooting to test motor and/or signal connections.
Pulse & Direction: Allows amplifier to receive step pulses from a controller such as Applied' s Si-100 or Si-1, or any other pulse source PLC or controller.
Joystick: allows speed and direction to be determined by an external analog voltage. Step and Dir inputs can be used for limit switches. Speed input selects speed range. LO SPEED and HI SPEED pots adjust the 2 speed ranges.
Digital Oscillator: allows for precise speed control with automatic ramps between speeds. Accel/Decel rates are set by on board potentiometer and/or external analog voltage.
STEP AND DIRECTION INPUT Optically isolated: 5-12 VDC
SPEED RANGE LO speed range: 0-5 rev/sec.
HIGH speed range: 0-25 rev/sec
Accel/decel range: 1-250 rev/sec/sec
TACH OUTPUT Optically isolated phototransistor. 30 VDC, 20mA max.


SYSTEM SPECIFICATIONS:
OVERALL SIZE 3" x 5.3" x 8". See mechanical outline.
CHASSIS MATERIAL Aluminum, black anodized with integral heat sink.
WEIGHT 7.8 Lbs.
AMBIENT TEMPERATURE 0° to 70°C (32° to 158°F)
HUMIDITY Maximum of 90% non-condensing.
CONNECTORS Screw terminal connectors for input power and motor, and input/output signals.
MOTORS Can drive 4, 6 or 8 lead motors, NEMA sizes 23 & 34.
CASE Steel with black paint and white epoxy silk screen. Integral heat sink, mounting brackets & switch covers included.
AGENCY APPROVAL CE & TUV.
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Nema 23 Motor Data


FEATURES RECOMMENDED MOTORS
Motor P/N 23122 23123 23124 23395 23398 23401
Motor Current amps 2.00 2.50 3.50 4.24 4.24 4.24
Resistance Ohms 1.24 1.18 0.82 0.32 0.38 0.50
Holding Torque oz-in 98 158 225 77 177 264
Rotor Inertia oz-in2 0.55 1.14 1.72 0.66 1.64 2.62
Bearings
• Thrust Load (lbs) 25 25 25 25 25 25
• Radial Load (lbs) 15 15 15 15 15 15
• Radial Play inch/lbs .001 max
@ 1 lb
.001 max
@ 1 lb
.001 max
@ 1 lb
.001 max
@ 1 lb
.001 max
@ 1 lb
.001 max
@ 1 lb
End Play inch/lbs .001 max
@ 9 lbs
.001 max
@ 9 lbs
.001 max
@ 9 lbs
.003 max
@ 2.2 lbs
.003 max
@ 2.2 lbs
.003 max
@ 2.2 lbs
Weight lbs. 1.17 2.00 2.80 1.00 1.54 2.20
Torque Curves 5023-122 5023-123 5023-124 HT23-395 HT23-398 HT23-401

Motor current, resistance and torque ratings are with parallel connection

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Nema 34 Motor Data


FEATURES RECOMMENDED MOTORS
Motor P/N 34348 34349 34350 34474 34476 34478
Motor Current amps 4.480 7.07 8.34 6.35 6.35 5.64
Resistance Ohms 0.304 0.25 0.20 0.24 0.33 0.49
Holding Torque oz-in 212 424 636 389 855 1283
Rotor Inertia oz-in2 3.66 6.72 10.20 7.65 14.80 21.90
Bearings
• Thrust Load (lbs) 50 50 50 50 50 50
• Radial Load (lbs) 25 25 25 25 25 25
• Radial Play inch/lbs .001 max
@ 1 lb
.001 max
@ 1 lb
.001 max
@ 1 lb
.008 max
@ 1 lb
.008 max
@ 1 lb
.008 max
@ 1 lb
End Play inch/lbs .001 max
@ 15 lbs
.001 max
@ 15 lbs
.001 max
@ 15 lbs
.003 max
@ 1 lbs
.003 max
@ 1 lbs
.003 max
@ 1 lbs
Weight lbs. 3.00 5.40 7.70 3.86 6.18 8.66
Torque Curves 5034-348 5034-349 5034-350 HT34-474 HT34-476 HT34-478

Motor current, resistance and torque ratings are with parallel connection

More Torque Curves
HT34-485
HT34-486
HT34-487

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